Designs with fine details or small lettering that may not translate well in embroidery, woven patches are a viable option. These patches are made by interweaving threads onto a fabric backing, resulting in a dense and detailed construction. Ideal for complex designs, woven patches effectively showcase small details.

The most commonly used size for patches, which accommodates less embroidery detail due to its size. However, the final decision is based on personal preference or compliance with state laws.

The preferred size for some organizations, which offers less embroidery detail due to its size. Ultimately, the choice depends on personal preference or compliance with state laws.

Hat size patches, with limited embroidery detail due to their small size, are perfect for hats and beanies with a height limit of 2.5" to apply patches.