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Custom Chenille Patches
Design Yours Online

Chenille patches are the varsity letterman classic: looped yarn pile raised on felt, the soft texture people know from award letters, class year numbers, and mascot patches. Schools, athletic programs, booster clubs, bands, cheer squads, and fraternity and sorority chapters order them when the patch is the award itself or the centerpiece of a jacket. Design a letter, number, or custom emblem in your colors, approve a free proof, and order from $3 per patch in volume with a 10-piece minimum and no setup or digitizing fees at any quantity.

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  • ✓ Rush production in 7–10 days
  • ✓ Send your deadline and we plan the order around it
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HOW IT WORKS

Creating a custom chenille patch is easy with Owl Badges

Pick a letter, number, or mascot style, set your colors in your browser, then order online or request team pricing.

Discover classic chenille patch styles

Browse varsity letters, class year numbers, mascot shapes, and club emblems in looped yarn on felt, and see how your design reads in letterman style.

Browse Chenille Patch Styles
Custom patch photo coming soon Custom patch photo coming soon Custom patch photo coming soon Custom patch photo coming soon

Customize your chenille patch in real time

Build your design in the Owl Badges TruePatch Designer: pick a letter, number, or custom shape, set your colors, and watch the preview update as you go.

Try the TruePatch Designer
Custom patch photo coming soon
Design: Letter, number, mascot
Style: Varsity yarn on felt
Attachment: Sew-on standard

Order instantly or request a quote

Order your chenille patches straight from the designer, or request team pricing for a full award set. Purchase orders accepted.

Get Team Pricing
10-pc
Low minimum
$0
Setup fees
Free
Proof first
On file
Artwork for reorders

What You Get With Every Chenille Patch

Varsity texture, set up once and matched every season after.

Swipe to explore

Varsity yarn on felt

Looped yarn pile raised on felt, the letterman texture award jackets are known for.

Letters to mascots

Block letters, class years, mascots, words, and club emblems from one program.

Artwork kept on file

Your approved design stays on record free, so next season's letters match with no new fees.

Live preview

Watch your letter or emblem take shape in the TruePatch Designer, with unlimited revisions and no design fees.

US-based since 1999

250,000+ badges and patches delivered to 5,000+ organizations from our California shop.

Expert support

A patch specialist checks your artwork and proof before production, and you can call or message us at any step.

Our online design tool

Design your custom chenille patch with the Owl Badges TruePatch Designer™

The Owl Badges TruePatch Designer is the in-browser custom chenille patch designer from Owl Badges. Officers, departments, and law enforcement agencies design their chenille patch — shape, finish, seal, rank, and badge number — in real time, see live volume pricing, and order directly from the manufacturer. No software install, no account required to start, no dealer markup.

In-browser Real-time pricing No account required Upload your seal Department orders
Open the TruePatch Designer →
Path 2 · Custom design path

Need a custom chenille patch? Request a quote.

Some agencies need a chenille patch the TruePatch Designer doesn't cover — a custom shape outside the standard catalog, a complex multi-layer department seal, hybrid metal-and-enamel finishes, inlaid stones, photographic memorial elements, or a one-of-a-kind department die. For these, the Owl Badges in-house design team builds your chenille patch from scratch. There is no design fee, no mold setup fee, and no commitment to order.

  • Fully custom shapes outside the standard catalog
  • Complex multi-layer seals with raised 3D elements
  • Hybrid finishes — antique, two-tone, enamel
  • Inlaid stones & memorial badges with photographic elements
  • One-of-a-kind department dies for unique shapes
Request a Quote →

Custom quotes typically returned within 4 business hours, Mon–Fri 9 AM–4 PM PST.

Design Your Chenille Patch

How to design your chenille patch

Designing a chenille patch in the Owl Badges TruePatch Designer comes down to three choices — the shape, the colors and wording, and the proof you approve. Here is what each one involves.

Chenille patch styles including varsity letters, year numbers, and mascots
1

Choose a letter, number, or shape

Start from a varsity letter, a class year number, a mascot outline, or your own emblem. Let us know where the patch will sit — the chest of a letterman jacket, a sleeve, a back panel, or a bag — and we suggest a size that fits that spot. Standard sizes run through 6 inches, and jacket backs are quoted per size.

2

Set your colors and wording

Choose your colors in the TruePatch Designer and add any wording, such as a name, a sport, or a graduating year. Keep shapes bold and lettering large, because a raised yarn texture rewards simple, strong outlines. Every change previews live, revisions are unlimited, and there are no design fees, so try a few versions before you commit.

Setting colors and wording on a chenille patch in the online designer
Reviewing a finished chenille letter design before ordering
3

Approve your proof and order

Review your free proof before anything is produced; production time is confirmed on your proof as well. Then order from the 10-piece minimum, or request team pricing with purchase orders accepted. Your artwork stays on file at no charge, so next season’s letters and any replacement pieces match this run with no new setup fees.

Shop the Collection

Shop Custom Chenille Patches

Start from one of these chenille styles. Each card opens the TruePatch Designer, where you set the letter or shape, your colors, and any wording — from $3 per patch in bulk.

Varsity Letter Patch chenille patch
Varsity Letter Patch
Single block letter
From $3 in bulk
Customize →
Class Year Patch chenille patch
Class Year Patch
Graduation numbers
From $3 in bulk
Customize →
Mascot Patch chenille patch
Mascot Patch
Your spirit shape
From $3 in bulk
Customize →
Greek Letter Patch chenille patch
Greek Letter Patch
Chapter letter set
From $3 in bulk
Customize →
Script Name Patch chenille patch
Script Name Patch
Names and nicknames
From $3 in bulk
Customize →
Round Club Emblem chenille patch
Round Club Emblem
Circle crest layout
From $3 in bulk
Customize →
Honor Crest Patch chenille patch
Honor Crest Patch
Award emblem
From $3 in bulk
Customize →
Custom Outline Patch chenille patch
Custom Outline Patch
Built to your artwork
From $3 in bulk
Customize →
Pricing

Custom Chenille Patch Pricing

Chenille patches start at $20 each at the 10-piece minimum and fall to $3 per patch at 250 or more, with no setup or digitizing fees at any quantity. Full tier detail at the price calculator.

Sew-on attachment is standard; other attachment options are quoted per order. Orders of 500 and up are quoted individually. Pricing reviewed October 2026.

How many chenille patches should you order?

Every chenille order starts at the 10-piece minimum, your artwork stays on file free, and production time is confirmed on your proof — so most programs size the run to this season’s earners plus a few spares. Four common starting points:

Use caseTypical orderWhy
One sport’s letter earners10–19 patches$20 each at 10 — but any run of 15 to 19 costs more than 20 pieces at $14, so round up when you are close.
A full season of letter winners20–49 patchesEvery earner across a season at $14 each from 20, dropping to $11 each from 30.
Graduating class numbers50–99 patchesA whole class’s year numbers at $6.50 each from 50 and $6 each from 75.
Booster spirit-wear run100–249 patchesFundraiser stock at $5.50 each — and at 250 the price falls to $3, so 250 costs less than 249.

Chenille Patches at a Glance

ConstructionLooped yarn pile on felt
StyleVarsity and letterman
Common designsLetters, numbers, mascots, emblems
BackingSew-on; other attachments quoted per order
SizesStandard sizes through 6 inches; jacket backs quoted per size
Price range$3–$20 per patch by volume
Minimum order10 pieces per design
Production timeConfirmed on your proof
Setup / digitizing feesNone — artwork kept on file for reorders
ProofFree, before production
ProducerUS-based, since 1999

What we recommend for a chenille patch

For letterman jackets, we recommend one bold letter, number, or mascot per patch, sewn on: the raised yarn texture reads best in simple, strong shapes, and sewing is the traditional way an award piece goes onto a jacket. Order the letters, class years, and spirit pieces for a season together so every design is proofed at once, and add a few spares to the same run for late earners. These are starting points — every shape, color, and word is customizable in the TruePatch Designer.

Price Calculator

How much do custom chenille patches cost?

Custom chenille patches cost $20 each at the 10-piece minimum and as low as $3 per patch at 250 or more, built from looped yarn pile on felt in the varsity letterman style. There are no setup or digitizing fees at any quantity, and production time is confirmed on your proof. Enter your quantity below to see your price.

Pricing on this page is for custom chenille patches — looped yarn pile on felt in the varsity letterman style, sew-on as standard. Other attachment options are quoted per order, and there are no setup or digitizing fees at any quantity.

$20.00
per patch · 10–19 tier
$200.00
order subtotal

10-piece minimum · no setup or digitizing fees · production time confirmed on your proof · 500 patches and up quoted individually · shipping quoted separately.

Chenille patch price ladder

Standard chenille patch pricing · minimum 10 · 500 patches and up quoted individually
QuantityPrice per patchYou save
10–19 patches$20.00—
20–29 patches$14.00Save $6 / patch
30–49 patches$11.00Save $9 / patch
50–74 patches$6.50Save $13.50 / patch
75–99 patches$6.00Save $14 / patch
100–249 patches$5.50Save $14.50 / patch
250–499 patches$3.00Save $17 / patch

Does ordering more chenille patches cost less overall?

Nineteen chenille patches cost $380. Twenty cost $280. At twenty the price drops to $14 per patch, so the twentieth letter does more than cost less — it lowers the whole bill by $100. Any order of fifteen to nineteen pieces costs more than twenty would, which makes rounding up for spares the cheaper choice.

The same pattern repeats up the ladder: 29 chenille patches cost $406 while 30 cost $330; 49 cost $539 while 50 cost $325; 74 cost $481 while 75 cost $450; and 249 cost $1,369.50 while 250 cost $750. For 500 and up, request a written quote. Spares ordered now come from the same run as the set, so late earners and lost letters are covered without a separate small run at the $20 rate.

Pairing chenille with stitched or printed patches? Start from the main patch collection. To check any quantity against the ladder, use our patch quantity price tool.

Chenille by Use

Who orders chenille patches, and why?

Chenille patches are ordered wherever the patch itself is an honor or a sign of belonging: award letters, class years, and spirit emblems on jackets. Athletic and activity programs, chapters, and booster clubs use them for recognition and spirit wear. Every use below is fully customizable, so build yours to your own design.

Chenille patch uses by program · every design customizable
UseWhy chenilleTypical designBackingOrdered when
Varsity athleticsThe classic award letter textureBlock letter in program colorsSew-onFall, winter, and spring award nights
Graduating classesYear numbers pair with the chest letterTwo- or four-digit class yearSew-onSenior year or jacket orders
Cheer and danceSpirit texture for squad jacketsMascot or megaphone shapeSew-onSquad selection or competition season
Band and performing artsLetter programs beyond athleticsLetter or instrument emblemSew-onConcert season or letter night
Fraternity and sorority chaptersChapter letters with raised textureGreek letter setSew-onNew member class or chapter events
Booster clubsSpirit wear that sells at eventsMascot or school initialsSew-onFundraiser planning
Honor and academic societiesAn award emblem worn on a jacketCrest or emblem with initialsSew-onInduction ceremonies
Alumni groupsReplica letters for reunionsThrowback letter in original colorsSew-onReunion and homecoming planning

Sew-on is the standard for every use above, since award pieces are meant to stay on the jacket. If your design started life as an embroidered logo, send it with your order and we adapt it for chenille on a free proof, keeping lines bold enough for the yarn texture, from the 10-piece minimum with no setup fee.

Reorders

How do I reorder or replace chenille patches?

Replacement and next-season chenille patches are made from the artwork we keep on file at no charge, so new letters match the set already on jackets, with no new setup or digitizing fees. Reorders start at the 10-piece minimum, and production time is confirmed on your proof.

If we made last season’s set

Your approved artwork and colors are already on record. Tell us the design and quantity, and the new run is made from the same file, so this year’s letters match last year’s with no new fees.

If another supplier made them

Send your artwork, or clear photos of the original letter or emblem. We set it up as a new design with a free proof and no setup fee, and it stays on file for every future season.

Adding a sport, activity, or class year

A new design, such as another activity’s emblem or the next graduating year, gets its own free proof and starts at the 10-piece minimum, with no setup fees.

Replacing a lost or damaged letter

Replacements follow the 10-piece minimum per design, so it usually makes sense to order a few spares with the main set, or to fold replacements into next season’s order.

Design Gallery

Chenille Patch Design Gallery

Each design below is a starting point you can rework as your own — change the letter, colors, year, or mascot in the TruePatch Designer. Chenille patches run $20 each at the 10-piece minimum, falling to $3 per patch at volume, with no setup fees. Choose a style, then customize it or request team pricing.

Custom patch photo coming soon
Custom patch photo coming soon
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Custom patch photo coming soon
Custom patch photo coming soon
Custom patch photo coming soon
Custom patch photo coming soon
Custom patch photo coming soon

Specs, Wear & Care

Chenille Patch Specs, Wear and Care

These are the details that define a chenille order. Shape, colors, wording, and size are all chosen in the TruePatch Designer or settled on your quote, starting at the 10-piece minimum with no setup fees.

Chenille patch specifications

ConstructionLooped yarn pile on felt, the varsity letterman style.
DesignsVarsity letters, class year numbers, mascots, words, and custom emblems.
ColorsChosen in the TruePatch Designer and checked on your free proof.
SizesStandard sizes run through 6 inches; larger pieces such as jacket backs are quoted per size.
AttachmentSew-on as standard; other attachment options are quoted per order.
Price$20 per patch at the 10-piece minimum, falling to $3 per patch at 250 or more.
Minimum10 pieces per design.
Setup feesNone, and no digitizing fees at any quantity.
Production timeConfirmed on your proof.
ReordersArtwork kept on file free, so repeat runs match with no new fees.
ProducerUS-based, since 1999.

Where to wear your chenille patch, and which backing to order

Sew-on is the standard finish for chenille, so the real choice is placement. Match the piece to where it sits on the jacket, and ask on your quote if it needs a different attachment.

BackingWhere it is wornOrder it when
Sew-on, jacket chestLetterman and varsity jacket fronts.The letter is the award and should stay put.
Sew-on, sleeveJacket sleeves, for class years and numbers.Numbers or small emblems sit beside a chest letter.
Sew-on, jacket backBack panels, for names, words, and mascots.You want a large piece; size is quoted per order.
Other attachmentBags, blankets, banners, or display pieces.Sewing is not practical; ask on your quote request.

How to wash and care for a chenille patch

The loop pile is what makes chenille look like chenille, so care is mostly about keeping it upright and clean. These are our general care recommendations.

SituationWhat to doNever do this
Lint and dustBrush lightly with a soft clothes brush.Picking at or pulling loose loops.
Spots and spillsBlot, then spot clean with a damp cloth and mild soap.Soaking or scrubbing the yarn pile.
Cleaning the jacketFollow the garment’s care label for the jacket itself.Hot machine washes with the patch attached.
Crushed or flattened pileSteam from a distance, then fluff the loops by hand.Pressing an iron directly on the yarn.
DryingAir dry flat, away from direct heat.Tumble drying on high heat.

How to store chenille patches

Flat storageKeep loose letters flat so the loop pile stays upright.
Tissue between piecesAcid-free tissue keeps a stored set from rubbing together.
Out of sunlightA closed box keeps colors from fading in strong light.
Cool and drySkip damp basements and hot attics.

Shape, colors, and size are settled per order with no setup fees, and the approved artwork stays on file so next season’s set matches this one. Start from the 10-piece minimum, or request team pricing for every design at once.

Custom Chenille Patches, Order for Your Team

Chenille patches start at a 10-piece minimum, with production time confirmed on your proof. Varsity yarn is one finish among several, so choose the next page by the job: large jacket pieces, a team emblem program, or a stitched design where small lettering and clean borders matter more than texture. Compare options for patches sized for jacket backs and sleeves when the design is a large back piece or a sleeve set, club and league emblem programs for teams that want a club logo rather than a varsity letter, and stitched patches with crisp borders when small lettering and clean borders matter more than raised texture. Each of these pages keeps the same 10-piece minimum, and one quote can cover chenille and stitched designs together.

Shop Chenille Patches by Category

Customize chenille patches for every part of a school or club program, from award letters to club emblems.

Varsity letters

Award letters for athletics, band, and activities in your program colors.

Class year numbers

Graduation years and digits sized for jacket sleeves.

Mascots and spirit shapes

Your mascot or emblem shaped for spirit wear.

Greek letters

Fraternity and sorority letters for chapter jackets and sweatshirts.

Names and words

Names, nicknames, and slogans for jacket backs.

Club and honor emblems

Award emblems for clubs, societies, and academic honors.

Custom patch photo coming soon Custom patch photo coming soon

Unlimited Customization Options

Every letter, color, and line of text is yours to set in the TruePatch Designer, with the varsity look previewed on screen before anything is produced.

  • Looped yarn pile on felt
  • Letters, numbers, mascots, emblems
  • Your colors, previewed live
  • Sew-on, jacket-ready finish
  • Free proof, unlimited revisions
Browse All Chenille Patches
$0
Setup Fees
5,000+
Organizations Served
Since 1999
US-based manufacturer

Reasons teams order chenille patches

These are the moments on the school and club calendar when programs, chapters, and boosters put chenille on the order sheet.

Fall award season with a new class of letter earners
Graduating class ordering year numbers for jacket sleeves
A new sport joining the varsity letter program
Cheer and dance squads added to the letter program
Booster club planning a spirit-wear fundraiser
Fraternity or sorority chapter welcoming a new member class
Ordering letters direct instead of through a jacket vendor
Alumni reunion calling for throwback replica letters
Honor society induction needing an award emblem
Band program adding chenille emblems to concert jackets
Mascot redesign rolled out across spirit gear
Replacing lost letters before jacket night
Middle school program awarding its first letters
Club or academy celebrating a championship season

Each of these ends with a run from the 10-piece minimum, made from artwork we keep on file for free, so next season's letters carry no new setup or digitizing fees. Start an order below, or request team pricing and we will quote the whole set at once.

Start Your Order

HOW TO

How do I order custom chenille patches with Owl Badges?

Four steps: browse a varsity style, customize it online, approve your free proof, and order from $3 per patch in volume.

Swipe to explore

Browse

Pick a letter, class year, mascot, or emblem style.

Select

Choose your colors and the size that fits the jacket spot.

Personalize

Add names, sports, years, or your own artwork.

Order

Buy chenille patches online or request team pricing.

Frequently Asked Questions

How does the Owl Badges TruePatch Designer work?
The TruePatch Designer is a live patch builder that runs in your browser, with no account needed to start. Choose a letter, number, or emblem style, set your colors and any wording, and the preview redraws with every change. When it looks right, order directly or send it with a quote request. Revisions are unlimited and there are no design fees.
What is a chenille patch?
A chenille patch is made of looped yarn pile raised on felt, the varsity and letterman style seen on award jackets. It is the traditional choice for letters, class year numbers, and mascot patches where the soft, raised texture is part of the look. Order any chenille design from 10 pieces, with no setup fees.
How much do custom chenille patches cost?
Chenille patches cost 20 dollars each at the 10-piece minimum, then 14 dollars from 20 pieces, 11 dollars from 30, 6 dollars 50 cents from 50, 6 dollars from 75, and 5 dollars 50 cents from 100. The price falls to 3 dollars per patch at 250 or more, with orders of 500 and up quoted individually. There are no setup or digitizing fees at any quantity.
Can I order chenille patches with no minimum?
Our minimum is 10 pieces per design, so there is no true no-minimum option. Most programs reach it easily by ordering a season's letter earners together, and a 10-piece run carries no setup or digitizing fees, so a small order has no hidden cost.
How long does chenille patch production take?
Production time for chenille patches is confirmed on your proof, once the design, size, and quantity are settled. You see the timing before you approve anything, so if letters need to arrive before an award night or banquet, put that date on your quote request and plan the order around it.
How do chenille patches attach?
Chenille patches are sew-on as standard, which is how award letters traditionally go onto letterman jackets. If the patch is headed somewhere sewing is not practical, other attachment options are quoted per order, so describe the garment or item on your quote request and we will tell you what works before production.
Do you accept purchase orders for chenille patches?
Yes. Purchase orders are accepted for school, athletic department, booster club, and organization orders. Build the design in the TruePatch Designer or send your artwork, request a quote, and submit your purchase order against it. Finished patches ship nationwide.
How do reorders work for chenille patches?
Your approved artwork stays on file at no charge, so next season's letters and any replacements match the original set. Reorders start at the 10-piece minimum per design with no new setup or digitizing fees. Tell us which design and quantity you need, and the new run is made from the file we already hold.
What size should a chenille letter be?
It depends on where the letter goes and the size of the jacket. Standard patch sizes run through 6 inches, and larger pieces such as jacket backs are quoted per size. Tell us the placement when you order, and the dimensions are shown on your free proof before production.
Can we use our school colors?
Yes. Set your colors in the TruePatch Designer while you build the patch, then check them on your free proof before production. Once approved, the artwork stays on file, so the letters you order next year are made from the same design as this year's set.
Can you make mascots and custom shapes in chenille?
Yes. Beyond block letters and numbers, chenille works for mascots, spirit shapes, club emblems, and words. Upload your artwork or start from a style in the TruePatch Designer. We recommend bold, simple outlines, since a raised yarn texture reads best in strong shapes, and your free proof shows the layout before production.
Do you make fraternity and sorority letters in chenille?
Yes. Greek letters can be built as a single chenille patch in your chapter colors, ready to sew onto jackets, sweatshirts, or blankets. Each design starts at the 10-piece minimum, so chapters usually order for a full new member class at once, with purchase orders accepted.
Can a family order a single letter?
Orders start at 10 pieces per design, so a single letter cannot be ordered on its own. Schools and booster clubs usually combine every earner into one program order, which also brings the per-patch price down. If you only need one or two, ask your coach or booster club whether a team order is planned.
Chenille or embroidered patches, which fits our program?
Choose chenille for award letters, class years, and anything where the raised varsity texture is the point. Choose embroidered for detailed logos, small text, and crisp merrowed or hot-cut borders, since embroidered lettering holds down to about 4mm. Many jackets carry both, with a chenille letter on the chest and an embroidered logo on the sleeve.
How do I clean a chenille patch?
Spot clean the yarn with a damp cloth and a little mild soap, and follow the care label for the jacket itself. Never put an iron directly on the loop pile, since heat and pressure flatten it, and let the patch air dry rather than using high heat.
Do you ship chenille patches nationwide?
Yes. Chenille patches ship nationwide from our US-based shop, which has been making badges and patches since 1999. Your free proof locks in the design and shows the production time before anything is made, so you can plan delivery around a banquet, letter night, or reunion.

Earn it. Then wear it.

Design chenille letters and emblems online in your colors, with a free proof before anything is made.

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Need more than chenille?

Outfitting the whole jacket — sleeve logos, name patches, and stitched emblems?

This page covers chenille yarn-on-felt patches. For embroidered, woven, printed, and every other construction we produce, start from the full custom patch catalog — same 10-piece minimum, one quote for every patch on the jacket.

Compare all patch types →